Application of Ceramic Grinding Sheet in Wear-resisting Elbow of Coal Pulverized Coal Pipe

The pulverized coal conveying pipelines of boilers in thermal power plants are wear-resistant and require leak-proof, anti-corrosion, rain-proof, anti-freeze and other factors to be designed. The main points are anti-wear and anti-corrosion. It has always been a key part of power plant maintenance. The comprehensive performance of the pipeline system, especially the wear resistance, is directly related to the operating cost and economic benefits of the entire power plant. It is a key issue that must be considered in power plant engineering and maintenance.

Consider the wear resistance, high temperature resistance and corrosion resistance of the pipeline, and comprehensively consider the wear resistance plan from the convenience of construction, lower manufacturing cost and relatively simple manufacturing process.

The wear-resistant ceramic sheet is a special corundum ceramic made of AL2O3 as the main raw material, rare metal oxide as a flux, and fired at a high temperature of 1,700 Baidu. Its Rockwell hardness is HRA80-90, and the hardness is second only to diamond. The performance is equivalent to 266 times that of manganese steel and 171.5 times that of high-chromium cast iron, so it can greatly extend the service life of pulverized coal pipe elbows.

The commonly used wear-resistant ceramic sheet for the wear-resistant elbow of pulverized coal pipe is a welded ceramic sheet with a hole in the middle, equipped with a steel bowl and a porcelain cap. The construction of this kind of wear-resistant ceramic sheet is also more convenient. The ceramic sheet with the tapered hole with buckle is directly welded on the steel body with a heat-resistant steel bowl, and then the tapered ceramic sheet is encapsulated in the tapered shape of the ceramic sheet after the buckle ceramic plug is glued. On the hole, the overall appearance is all ceramic surface. Doing so further strengthens the firmness of the ceramic sheet attached to the pulverized coal pipeline. The advantage of this kind of ceramic patch is that it is easy to repair and repair, even if the pipeline is worn out during operation, it can be repaired directly, saving manpower and material resources.

Of course, in addition to welding ceramic sheets, there are also methods such as stud welding technology, self-burning molding, and wear-resistant ceramic pipes. This requires specific analysis of specific conditions. At present, the use of pulverized coal pipe elbows has been widely used. With the development of the times, people are also looking for more suitable materials.